Potato Chips Making Machine
We have been told that we would be able to provide a large selection of Potato Chips Making Machine. The given machine is used to produce contributions in resorts, food corners, hotels, and a variety of other places since it is ideal for cutting potatoes into strips and cuts. In the production of these products, we employ high-quality materials from reputable suppliers. These devices may be used for a variety of tasks, including peeling, slicing, dehydrating, and seasoning.
Sally plates and flakes are two types of panels that are used to cut the potato with the use of specially designed circular cutting plates that come with the machine.
Potato Chips Machine Manufacturing Process
The most basic chips of this sort are just fried and salted, but they can be flavoured with a variety of vegetables, spices, cheeses, or artificial additions. seasonings they use Potato wafers must be made in a scientific and sanitary manner.
The first process is destoning and washing, followed by peeling. It will be sliced once it has been peeled. So that's how the potato chip machine works.
Also, take ideas from our previous blog on: How to Make the Potato Chips in Home
Market Potential for Potato Chips
Around 12 million tonnes of potato are farmed in India, accounting for around 4% of global production. Potato consumption is, nevertheless, low per capita. It is predicted that 25 percent of the potatoes that deteriorate due to transportation, type of packaging, availability of cold storage capacity during harvesting season, market glut, and other factors might be avoided by manufacturing various preserved potato products. Potato chips are one of these goods with a lot of potential because they are regarded as a typical Indian dish. Potato chips must be produced in a scientifically sound and sanitary way.
There is a big demand for potato chips that has to be addressed. In India's deep and distant areas Starting small and growing the firm locally or in a distant location before entering the larger market is a smart option, as putting up a large-scale operation would demand a significant amount of cash.
Also, take ideas from our previous blog on: Top 8 Healthy Indian Snacks
Required Raw Materials
- Edible Oil from Potatoes
- Packaging Material for Salt Flavour & Spices
The entire cost of raw materials is determined by the company's utilisation. It should cost the entrepreneur roughly INR 15,000-20,000 to make 100 kg of potato chips, or even less, depending on the rates of the goods in the location you are buying from. A better option would be to buy potatoes directly from farmers, which would significantly cut the cost of raw materials.
Legal Requirements for Potato Chip Manufacturing
You will need to secure certain government registrations and permissions in order to start this firm. Some of the fundamental needs are listed below. However, it's a good idea to double-check your state's laws.
- First and foremost, register your company. This is the most important duty.
- Obtain a Business License
- Online registration for MSME Udyog Aadhaar is available.
- Obtain a 'No Objection Certificate' from the state Pollution Control Board.
- Check whether an FSSAI licence is necessary or not.
- FDA approval is required.
- Finally, trademark registration can help you secure your brand identity.
Manufacturing Plant & Equipment for Potato Chips
You may establish this manufacturing company with a 600-square-foot space. You must also offer services such as power and water. Potatoes, for example, are one of the most fundamental machineries necessary.
- Peeling Potatoes Machine
- Machines for making potato chips (With arrangement to adjust slice thickness)
- Hydraulic Dryer
- Machine for blanching potatoes
- Deep-Fried Food
- Vacuum Sealing Machine for Salting Drums
- Machine for weighing
- Oven for industrial use (in case of baking the chips)
Process of Making Potato Chips
Potato Chips are made in a reasonably straightforward manner.
To begin, potatoes are sorted according to specifications; wafer potatoes should be big oval in form, disease-free, and completely grown. It should have the fewest amount of eyes possible to reduce losses via pruning.
Cleaning and Peeling
The potatoes are then properly cleaned in water and peeled by hand with a stainless steel peeler or by using an abrasive potato peeling machine, with the skin rinsed away with water sprays. The potatoes are then submerged in water to avoid browning.
After peeling, they are cut into thin slices that are 0.4 to 0.5 cm thick using a slicing machine.
After that, the slices are submerged in cold water. To prevent oxidation, the slices are maintained in water containing 0.05 percent potassium meta bi-sulfate if the following step is delayed.
After slicing, the potato slices are blanched in boiling water for 3 to 5 minutes before being spread out on trays. The batch is then transported to frying after the irregular slices are removed.
Frying and drying
The blanched potato slices are next dried using a spin drier or a hydro extractor to eliminate any excess moisture. They are then cooked for 3-4 minutes in a deep fat fryer at 1900 degrees Celsius. It's then placed on a sieve to cool and drain any extra oil.
Flavors are added once it has cooled. Salt, spices, and other seasonings are sprayed on the chips according to taste using salting drums.
Finally, using vacuum sealing equipment, the chips are wrapped in a plastic bag and placed in cardboard boxes before being sent to customers.
It can even be sold as soon as it has been blanched and dried. Customers are free to cook it whenever they like. The unfried chips have a longer shelf life than the fried chips. The flavours and spices are applied after blanching but before drying in this method. It may also be created as a healthy snack by baking the chips in industrial ovens rather than frying them in oil, which significantly decreases the quantity of calories. It will necessitate an investment.
The chips were baked in an industrial oven.
Margin of profit
The profit margin is determined by a number of elements, including marketing costs, material procurement, production costs, and so on. The profit margin in this business should be approximately 20-30%, which implies that if you sell 10 kg potato chips for INR 200, you'll make INR 40-60 in profit.
Finance & Investment
The entrepreneur will have to put money into the company. A small-scale industry will require a capital investment of about 3-6 lakhs. Finance is also available from a variety of sources, including nationalised banks, private banks, and financial organisations.
Also, take ideas from our previous blog on: Potato French Fries (Finger Chips)